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Moulding in silicone was pretty much impossible, but scanning in three dimensions wasn’t. Steel was shaped around the skeleton, welded in place and permanently puttied to the bones. The team had to negotiate the sheer size of the skeleton, but also the fact that the carcase was mounted on its exhibit with no forethought of it needing to be removed when it was installed in the 1990s. TPI, with the approval of the museum, got to work. The grandfather of RGDE owner, Zach Reynolds, would regularly join Kessler on dinosaur digs from the 1940s through the 60s, and so RGDE wanted a copy of the Stegosaurus that was discovered just a few miles down the road and had family and community ties. Mike Triebold, President of Triebold Paleontology, wanted to add the famous Kessler Stegosaurus to his catalogue of casts, and the new Royal Gorge Dinosaur Experience (RGDE) in Canon City also wanted to feature it.
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It weighed up to 10 tonnes when it roamed the area now knows as Colorado 150 million years ago, and its remains were eventually found in 1936 by a class of high school students, taught by Frederick Carl Kessler, who would go on to help professional palaeontologists in excavating the fossil.
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The 26-foot-long, nine-feet-tall skeleton represents Colorado’s State Dinosaur and appears in the museum alongside the frame of an Allosaurus. Triebold Paleontology, Inc (TPI), a provider of fossil-related services, has harnessed 3D scanning and 3D printing technology to produce a 1:1 scale model of a Stegosaurus skeleton displayed at the Denver Museum of Nature & Science.
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The Stegosaurus (left) and the Allosaurus (right) on display at the Denver Museum of Nature & Science.